LFT Process

What is LFT?

Long Fiber Thermoplastic (LFT) is a manufacturing process that combines the benefits of thermoplastic materials with the strength and durability of long fibers. The process involves compounding a thermoplastic matrix with long fibers, such as glass or carbon fibers, to create a composite material with improved mechanical properties.

How does LFT work?

The LFT process involves the following steps:

1. Compounding: A thermoplastic matrix, such as polypropylene or polyamide, is compounded with long fibers, such as glass or carbon fibers.
2. Extrusion: The compounded material is then extruded through a die to create a long, thin profile.
3. Cooling: The extruded profile is cooled and cut to the desired length.
4. Forming: The LFT profile is then formed into the desired shape using various techniques, such as injection molding, compression molding, or thermoforming.

Advantages of LFT

1. Improved mechanical properties: LFT materials exhibit improved mechanical properties, such as strength, stiffness, and impact resistance, compared to traditional thermoplastic materials.
2. Lightweight: LFT materials are often lighter than traditional materials, making them ideal for applications where weight reduction is critical.
3. Corrosion resistance: LFT materials are resistant to corrosion and can withstand harsh environments.
4. Recyclability: LFT materials are recyclable, making them a sustainable option.

Applications of LFT

1. Automotive industry: LFT materials are used in the automotive industry for applications such as bumper beams, door modules, and dashboard components.
2. Aerospace industry: LFT materials are used in the aerospace industry for applications such as aircraft components and satellite components.
3. Industrial equipment: LFT materials are used in industrial equipment, such as pumps, valves, and gearboxes.
4. Consumer goods: LFT materials are used in consumer goods, such as sporting goods, furniture, and appliances.

Types of LFT

1. Glass fiber LFT: Glass fibers are commonly used in LFT materials due to their high strength, stiffness, and affordability.
2. Carbon fiber LFT: Carbon fibers are used in LFT materials for applications that require high strength, stiffness, and low weight.
3. Hybrid LFT: Hybrid LFT materials combine different types of fibers, such as glass and carbon fibers, to achieve specific properties.

Challenges and limitations of LFT

1. High material costs: LFT materials can be expensive due to the high cost of long fibers and the compounding process.
2. Processing difficulties: LFT materials can be challenging to process due to their high fiber content and viscoelastic behavior.
3. Limited availability: LFT materials may not be widely available due to the specialized nature of the compounding and extrusion processes.

Product Code	Product Features
352B	Excellent processing and mechanical properties
362H	High mechanical properties, suitable for high pretension system
362J	Good dispersion, suitable for low pretension system