Fiberglass Products

Fiberglass assembled roving is a type of reinforcement material used in the manufacturing of composite materials, particularly in processes like pultrusion, filament winding, and compression molding. It consists of continuous glass fibers assembled into a single strand or roving and held together by a sizing or binder material.

Characteristics:

1. Continuous Filaments: Assembled roving is composed of continuous glass filaments, providing high strength and stiffness to composite parts.
2. Uniform Distribution: The fibers are evenly distributed along the roving, ensuring consistent mechanical properties in the final composite product.
3. Sizing/Binder: A sizing or binder material is applied to the roving to enhance adhesion with the resin matrix and improve processability during composite manufacturing.
4. Compatibility: Fiberglass assembled roving is compatible with various resin systems, including polyester, vinyl ester, epoxy, and phenolic resins.
5. High Strength-to-Weight Ratio: The high strength of glass fibers combined with their lightweight nature results in composite materials with excellent strength-to-weight ratios.
6. Chemical Resistance: Glass fibers offer good resistance to chemicals, making assembled roving suitable for applications in corrosive environments.

Applications:

• Construction: Assembled roving is used in the production of structural components such as beams, profiles, and panels for buildings and infrastructure.
• Automotive: It is employed in the manufacturing of automotive parts like body panels, hoods, and reinforcements for improved strength and crash resistance.
• Marine: Assembled roving is used in boat hulls, decks, and other marine components due to its resistance to water and harsh environmental conditions.
• Wind Energy: It finds application in the production of wind turbine blades, where high strength and durability are essential for performance and longevity.
• Pipes and Tanks: Assembled roving is utilized in the fabrication of pipes, tanks, and other industrial equipment requiring corrosion resistance and structural integrity.

Advantages:

• High Strength: Fiberglass assembled roving provides excellent mechanical properties, enhancing the strength and durability of composite materials.
• Processability: The uniform distribution of fibers and compatibility with various resin systems facilitate efficient processing and manufacturing of composite parts.
• Cost-Effectiveness: Assembled roving offers a cost-effective solution for producing lightweight, high-performance composite components compared to traditional materials like metals.
• Versatility: It can be used in various manufacturing processes and applications, offering flexibility in design and performance.

Fiberglass assembled roving plays a crucial role in the composite industry, offering a balance of strength, durability, and processability for a wide range of applications across different sectors.

Fiberglass direct roving is a versatile reinforcement material used in the production of composite materials for a wide range of applications. It consists of continuous glass filaments wound into a single bundle without twisting, providing high strength and stiffness to composite parts. Direct roving is manufactured using a precision winding process, ensuring uniform distribution of fibers and consistent mechanical properties throughout the roving.

Characteristics:

1. Continuous Filaments: Direct roving is composed of continuous glass filaments, offering excellent tensile strength and stiffness to composite materials.
2. Uniform Distribution: Fibers are evenly distributed along the roving, ensuring consistent mechanical properties in the final composite product.
3. Sizing/Binder: A sizing or binder material is applied to the roving to enhance adhesion with the resin matrix and improve processability during composite manufacturing.
4. Compatibility: Fiberglass direct roving is compatible with various resin systems, including polyester, vinyl ester, epoxy, and phenolic resins.
5. High Strength-to-Weight Ratio: The high strength of glass fibers combined with their lightweight nature results in composite materials with excellent strength-to-weight ratios.
6. Chemical Resistance: Glass fibers offer good resistance to chemicals, making direct roving suitable for applications in corrosive environments.

Applications:

• Marine: Direct roving is used in boat hulls, decks, and other marine components due to its resistance to water and harsh environmental conditions.
• Wind Energy: It finds application in the production of wind turbine blades, where high strength and durability are essential for performance and longevity.
• Construction: Direct roving is utilized in the production of structural components such as beams, profiles, and panels for buildings and infrastructure.
• Automotive: It is employed in the manufacturing of automotive parts like body panels, hoods, and reinforcements for improved strength and crash resistance.
• Pipes and Tanks: Direct roving is used in the fabrication of pipes, tanks, and other industrial equipment requiring corrosion resistance and structural integrity.

Advantages:

• High Strength: Fiberglass direct roving provides excellent mechanical properties, enhancing the strength and durability of composite materials.
• Processability: The uniform distribution of fibers and compatibility with various resin systems facilitate efficient processing and manufacturing of composite parts.
• Cost-Effectiveness: Direct roving offers a cost-effective solution for producing lightweight, high-performance composite components compared to traditional materials like metals.
• Versatility: It can be used in various manufacturing processes and applications, offering flexibility in design and performance.

Fiberglass direct roving is widely used in the composite industry, offering a combination of strength, durability, and processability for diverse applications across different sectors.

Continuous filament mat (CFM) is a type of reinforcement material used in composite manufacturing processes. It consists of continuous glass filaments randomly oriented and distributed within a non-woven mat structure. CFM is typically made using a wet-laid process, where continuous glass fibers are chopped and dispersed in a water-based solution, then formed into a mat and dried.

Characteristics:

1. Continuous Filaments: CFM is composed of continuous glass filaments, providing high tensile strength and stiffness to composite parts.
2. Random Orientation: The glass fibers are randomly oriented within the mat structure, offering isotropic mechanical properties in multiple directions.
3. Binder: A binder material is applied to the mat to hold the fibers together and improve handling during composite processing.
4. Weight: CFM is available in various weights and thicknesses, allowing for flexibility in design and reinforcement requirements.
5. Processability: CFM is compatible with various resin systems and manufacturing processes, including hand lay-up, spray-up, and filament winding.

Applications:

• Marine: CFM is used in boat hulls, decks, and other marine components requiring high strength and durability.
• Construction: It finds application in the production of architectural panels, facades, and structural elements for buildings and infrastructure.
• Transportation: CFM is employed in automotive and aerospace applications, including interior panels, body parts, and structural components.
• Wind Energy: It is utilized in the manufacture of wind turbine blades, providing reinforcement and strength for optimal performance.
• Sports and Recreation: CFM is used in the production of sporting goods such as surfboards, snowboards, and kayaks for lightweight, durable construction.

Advantages:

1. High Strength: CFM provides excellent mechanical properties, enhancing the strength and stiffness of composite materials.
2. Uniformity: The random orientation of fibers within the mat structure ensures isotropic mechanical properties, offering consistent performance in multiple directions.
3. Conformability: CFM conforms easily to complex shapes and contours, making it suitable for a wide range of part geometries.
4. Compatibility: CFM is compatible with various resin systems, offering versatility in composite manufacturing.
5. Cost-Effectiveness: CFM offers a cost-effective solution for reinforcing composite parts compared to woven fabrics or other reinforcement materials.

Continuous filament mat is a versatile reinforcement material widely used in composite manufacturing for its excellent strength, conformability, and cost-effectiveness. Its compatibility with different resin systems and manufacturing processes makes it a popular choice for various applications across industries.

Chopped strand mat (CSM) is a type of reinforcement material used in composite manufacturing processes. It consists of randomly oriented glass fibers held together by a binder or sizing material. Unlike continuous filament mat (CFM), which is made of continuous glass fibers, chopped strand mat is composed of short glass fibers, typically around 50 millimeters in length, that are chopped and dispersed onto a conveyor belt or spun onto a drum during production.

Characteristics:

1. Random Orientation: The glass fibers in chopped strand mat are randomly oriented, providing isotropic mechanical properties in multiple directions.
2. Short Fibers: Chopped fibers are typically shorter in length compared to continuous fibers, making them easier to handle and process.
3. Binder/Sizing: A binder material is applied to the mat to hold the fibers together and improve handling during composite processing.
4. Weight: Chopped strand mat is available in various weights and thicknesses, allowing for flexibility in design and reinforcement requirements.
5. Processability: CSM is compatible with various resin systems and manufacturing processes, including hand lay-up, spray-up, and filament winding.

Applications:

• Marine: Chopped strand mat is used in boat hulls, decks, and other marine components requiring high strength and durability.
• Automotive: It finds application in automotive parts such as body panels, hoods, and interior components for lightweight, durable construction.
• Construction: CSM is employed in the production of architectural panels, facades, and structural elements for buildings and infrastructure.
• Transportation: It is utilized in aerospace applications, including interior panels, structural components, and fairings for aircraft and spacecraft.
• Wind Energy: Chopped strand mat is used in the manufacture of wind turbine blades to provide reinforcement and strength for optimal performance.

Advantages:

1. High Strength: Chopped strand mat provides excellent mechanical properties, enhancing the strength and stiffness of composite materials.
2. Uniformity: The random orientation of fibers within the mat structure ensures isotropic mechanical properties, offering consistent performance in multiple directions.
3. Conformability: CSM conforms easily to complex shapes and contours, making it suitable for a wide range of part geometries.
4. Cost-Effectiveness: Chopped strand mat offers a cost-effective solution for reinforcing composite parts compared to continuous filament mat or woven fabrics.
5. Versatility: CSM is compatible with various resin systems and manufacturing processes, offering versatility in composite manufacturing.

Chopped strand mat is a versatile reinforcement material widely used in composite manufacturing for its excellent strength, conformability, and cost-effectiveness. Its compatibility with different resin systems and manufacturing processes makes it a popular choice for various applications across industries.

Fiberglass choppable roving is a specialized form of reinforcement material used in composite manufacturing processes, particularly in applications where chopped fibers are preferred over continuous filaments. It consists of continuous glass fibers bundled together and coated with a sizing material to hold them together temporarily. Choppable roving is specifically designed to be chopped into shorter lengths during processing, providing versatility in reinforcement options for composite parts.

Characteristics:

1. Continuous Filaments: Choppable roving is composed of continuous glass filaments, providing high tensile strength and stiffness to composite materials.
2. Sizing/Binder: A temporary binder or sizing material is applied to the roving to hold the fibers together during processing and handling.
3. Chopability: Choppable roving is designed to be easily chopped into shorter lengths using chopping equipment during composite processing.
4. Fiber Length: The length of the fibers in choppable roving can vary depending on the specific requirements of the application, typically ranging from a few centimeters to several centimeters.
5. Compatibility: Choppable roving is compatible with various resin systems, including polyester, vinyl ester, epoxy, and phenolic resins.

Applications:

• Compression Molding: Choppable roving is used in compression molding processes to reinforce parts with irregular shapes or intricate geometries.
• Hand Lay-Up: It finds application in hand lay-up processes where chopped fibers are manually placed into a mold and impregnated with resin.
• Spray-Up: Choppable roving can be used in spray-up processes where chopped fibers are combined with resin and sprayed onto a mold surface.
• Filament Winding: It is utilized in filament winding processes where chopped fibers are wound onto a mandrel and impregnated with resin to produce cylindrical composite parts.

Advantages:

1. Versatility: Choppable roving offers versatility in reinforcement options, allowing for the production of composite parts with varying fiber lengths and orientations.
2. Conformability: Chopped fibers conform easily to complex shapes and contours, making choppable roving suitable for a wide range of part geometries.
3. Cost-Effectiveness: Choppable roving offers a cost-effective solution for reinforcing composite parts compared to continuous filament reinforcement materials.
4. Enhanced Wet-Out: Chopped fibers provide increased surface area for resin impregnation, resulting in improved wet-out and bonding between fibers and the resin matrix.
5. Customization: The length of the chopped fibers in choppable roving can be tailored to meet the specific requirements of the application, providing customization options for composite manufacturers.

Fiberglass choppable roving is a versatile reinforcement material widely used in composite manufacturing processes for its flexibility, cost-effectiveness, and ease of processing. Its compatibility with various resin systems and manufacturing techniques makes it a popular choice for reinforcing composite parts in a variety of industries.

Wet chopped strand is a form of reinforcement material used in composite manufacturing processes. It consists of continuous glass fibers that are chopped into short lengths and then coated with a sizing or binder material to hold them together temporarily. Unlike dry chopped strand, which is typically supplied in dry form and requires additional steps for resin impregnation, wet chopped strand is pre-impregnated with a resin solution or emulsion, enhancing its handling and processing properties.

Characteristics:

1. Chopped Fibers: Wet chopped strand is composed of short lengths of continuous glass fibers, providing high tensile strength and stiffness to composite materials.
2. Sizing/Binder: A sizing or binder material is applied to the chopped fibers to hold them together and improve handling during processing.
3. Resin Impregnation: Wet chopped strand is pre-impregnated with a resin solution or emulsion, ensuring uniform distribution of resin throughout the fibers and enhancing wet-out during composite manufacturing.
4. Consistency: Wet chopped strand offers consistent resin content and fiber distribution, resulting in uniform mechanical properties and part quality.
5. Compatibility: Wet chopped strand is compatible with various resin systems, including polyester, vinyl ester, epoxy, and phenolic resins.

Applications:

• Injection Molding: Wet chopped strand is used in injection molding processes to produce composite parts with complex shapes and high fiber content.
• Compression Molding: It finds application in compression molding processes where pre-impregnated mats or pellets are molded under heat and pressure to produce composite parts.
• Sheet Molding Compound (SMC): Wet chopped strand is utilized in SMC manufacturing processes where pre-impregnated fiber mats are combined with resin and compressed into sheets for molding.
• Bulk Molding Compound (BMC): It is used in BMC manufacturing processes where pre-impregnated fiber pellets are combined with resin and compression molded into parts.

Advantages:

1. Improved Handling: Wet chopped strand is pre-impregnated with resin, making it easier to handle and process compared to dry chopped strand.
2. Enhanced Wet-Out: Pre-impregnation with resin ensures uniform distribution of resin throughout the fibers, resulting in improved wet-out and bonding between fibers and the resin matrix.
3. Reduced Processing Time: Wet chopped strand eliminates the need for separate resin impregnation steps, reducing processing time and improving manufacturing efficiency.
4. Consistency: Wet chopped strand offers consistent resin content and fiber distribution, resulting in uniform mechanical properties and part quality.
5. Customization: The resin content and fiber length of wet chopped strand can be tailored to meet the specific requirements of the application, providing customization options for composite manufacturers.

Wet chopped strand is a versatile reinforcement material widely used in composite manufacturing processes for its improved handling, enhanced wet-out, and reduced processing time. Its compatibility with various resin systems and manufacturing techniques makes it a popular choice for reinforcing composite parts in a variety of industries.

Chopped strand is a type of reinforcement material used in composite manufacturing processes. It consists of continuous glass fibers that are chopped into short lengths typically ranging from a few millimeters to several centimeters. These chopped fibers are then used as reinforcement in various composite applications to enhance mechanical properties such as strength, stiffness, and impact resistance.

Characteristics:

1. Short Length: Chopped strand fibers are shorter compared to continuous filaments, making them easier to handle and process.
2. Random Orientation: The fibers in chopped strand are typically randomly oriented, providing isotropic mechanical properties in multiple directions.
3. Sizing/Binder: A sizing or binder material is often applied to the chopped fibers to hold them together and improve handling during processing.
4. Resin Compatibility: Chopped strand is compatible with various resin systems, including polyester, vinyl ester, epoxy, and phenolic resins.
5. Versatility: Chopped strand fibers can be used in a variety of composite manufacturing processes, including hand lay-up, spray-up, filament winding, compression molding, and injection molding.

Applications:

• Marine: Chopped strand is used in boat hulls, decks, and other marine components to provide reinforcement and improve strength and durability.
• Automotive: It finds application in automotive parts such as body panels, hoods, and interior components for lightweight, durable construction.
• Construction: Chopped strand is employed in the production of architectural panels, facades, and structural elements for buildings and infrastructure.
• Transportation: It is utilized in aerospace applications, including interior panels, structural components, and fairings for aircraft and spacecraft.
• Wind Energy: Chopped strand is used in the manufacture of wind turbine blades to provide reinforcement and strength for optimal performance.

Advantages:

1. Cost-Effective: Chopped strand reinforcement offers a cost-effective solution for improving the mechanical properties of composite materials compared to other reinforcement options.
2. Ease of Processing: Chopped strand fibers can be easily incorporated into various composite manufacturing processes, allowing for efficient and flexible production.
3. Customization: The length and density of chopped strand fibers can be tailored to meet the specific requirements of the application, providing customization options for composite manufacturers.
4. Improved Impact Resistance: Chopped strand reinforcement enhances the impact resistance of composite parts, making them suitable for applications requiring durability and reliability.

Chopped strand is a versatile and cost-effective reinforcement material widely used in composite manufacturing for its ability to improve mechanical properties and enhance the performance of composite materials in various applications across industries.

Woven roving is a type of reinforcement material used in composite manufacturing processes. It is composed of continuous glass fibers woven together into a heavy fabric structure. Woven roving is characterized by its high strength, stiffness, and uniformity, making it suitable for applications where enhanced mechanical properties are required.

Characteristics:

1. Continuous Filaments: Woven roving is made of continuous glass filaments, providing high tensile strength and stiffness to composite materials.
2. Weave Pattern: The glass fibers in woven roving are woven together in a simple or complex pattern, creating a heavy fabric structure.
3. Weight: Woven roving is available in various weights, typically ranging from 200 to 800 grams per square meter (gsm), allowing for flexibility in design and reinforcement requirements.
4. Sizing/Binder: A sizing or binder material is applied to the woven roving to hold the fibers together and improve handling during processing.
5. Resin Compatibility: Woven roving is compatible with various resin systems, including polyester, vinyl ester, epoxy, and phenolic resins.

Applications:

• Marine: Woven roving is used in boat hulls, decks, and other marine components to provide reinforcement and improve strength and durability.
• Automotive: It finds application in automotive parts such as body panels, hoods, and structural components for lightweight, high-performance construction.
• Construction: Woven roving is employed in the production of structural elements, panels, and facades for buildings and infrastructure projects.
• Wind Energy: It is utilized in the manufacture of wind turbine blades to provide reinforcement and strength for optimal performance.
• Aerospace: Woven roving finds application in aircraft structures, interior components, and aerospace composites requiring high strength and stiffness.

Advantages:

1. High Strength: Woven roving provides excellent mechanical properties, enhancing the strength and stiffness of composite materials.
2. Uniformity: The woven structure of roving provides uniform distribution of fibers, resulting in consistent mechanical properties and part quality.
3. Versatility: Woven roving can be used in various composite manufacturing processes, including hand lay-up, vacuum infusion, and resin transfer molding (RTM).
4. Cost-Effectiveness: Despite its higher weight compared to other reinforcement materials, woven roving offers a cost-effective solution for improving the mechanical properties of composite materials.
5. Durability: Woven roving reinforcement enhances the durability and impact resistance of composite parts, making them suitable for demanding applications.

Woven roving is a versatile and widely used reinforcement material in composite manufacturing, offering high strength, stiffness, and durability for a variety of applications across industries. Its compatibility with different resin systems and manufacturing techniques makes it a popular choice for reinforcing composite parts in various sectors.